Process

The process of forgings hot forging , upset forging starts from designing facility through both, Computers and Manually facilitates us preparing the best modeling for part and tooling development.

Dies & Tooling

An In-house Die-shop equips us for fabricating all types of dies and tooling, EDM, lathes and other tools.  Full sets of templates are fitted on sinking of the die for rigid dimensional checks and inspection. POP Molds are made to check dimensional accuracy before sampling.

Raw Materials

Materials is procured from reputable approved Steel Mills in form of Cast Billets, Blooms, Rolled Billets etc. , in various Size as per the requirement of the final product. Raw Materials inward process automatically checks for the quality of the Material. Materials of different types are stored separately with color codes marked, to Facilitate full traceability and avoid material mix-ups. Incoming raw material is cross verified with Test Certificate of Suppliers. Necessary spectro anaylsis also carried out incase any difference in results.

Cutting

Most cutting of raw material is done with the help of Shearing Machines and Band-Saw Machines. Color codes are marked on Cut pieces and are stacked separately with a banner fixed over each stack so as to identify the materials grade and also the final product to which they are meant.

Heating

Cut pieces are heated in Pusher type forging Furnaces fitted with Temperature Controller. The pieces are carried to the forging hammers.

Forging, Coining & Trimming

The process of forging is carried out on drop Forging Hammers as well as our forging Press. The metal is shaped to a part by Hammering the hot cut piece between the Top and the Bottom dies fixed on the Hammer. The finished product through this process is much more reliable for strength and quality than a similar product produced by casting, pressing or machining.

Post Forging Operations

Depending upon the specific requirements of the end use of forged components, forgings undergo further processes such as Heat Treatment, crack detection. etc. We have an In-House facilities for these processes.

Machining

The turning and finish machining is carried out at our own plannt as we posses a number of CNC as well as Manual Geared lathes fo these processes. We also have a number of radial drills which ensures that the quality is not compromised at any stage.

Quality Assurance

Quality checks are inbuilt in the processes to maintain complete control at each stage of the cycle. It begins with receipt of raw material, die development, cutting, forging which includes hot inspection, secondary operations and final inspection. Samples are checked for dimensional accuracy and metallurgical soundness. Samples of hot forgings are inspected at intervals for visual forging defect and dimensional accuracy